Upton Automation Systems

Assembly Automation

A provider of automated assembly and test solutions

Leading the New Era of Precision Assembly

We focus on providing high reliability, high flexibility, and high intelligence assembly automation solutions to solve industry pain points in multi variety, small batch, and high-precision manufacturing.

Core Advantages

Ultimate precision and consistency: Using a high-precision motion control platform and micrometer level visual guidance positioning, ensuring precise assembly and 100% quality control of complex components such as precision electronics and micro bearings.

Unparalleled flexibility: modular production line design and intelligent rapid changeover system (SMED concept), achieving minute level switching of multiple products and models, and agile response to market changes.

Deep process integration: integrating core processes such as intelligent tightening, precision pressing, laser welding, adhesive coating, and functional testing, providing one-stop turnkey projects covering the entire assembly process.

Data driven intelligence: Based on the Industrial Internet of Things (IIoT) platform, it realizes equipment status monitoring, process parameter tracing, production data visualization management, empowering predictive maintenance and continuous optimization.

Mature landing guarantee: deep industry knowledge+massive successful case verification+localized rapid response services to ensure efficient delivery and stable operation of projects.

Integrated Processes

· Intelligent Material Frame

· Handling and transport

· Unstacking

· Transforming

· Connecting（Press-Fitting, Hot Embedding, Riveting, Snap-fit）

· Forming

· Coiling

· Gluing and dispensing

· Infrared curing

· Feeding

· Dosing

· Greasing and oiling

· Positioning and inserting

· Screwing

· Welding

· Measuring and Testing

· Separating
· Sorting

· Identifying and marking
· Weighing
· Packing

· Labeling

· Stacking

Integrated Processes of Pick-and-Place Assembly

Use industrial robots (articulated arm robots, SCARA robots, Delta robots, collaborative robots) or specialized automation equipment (such as XYZ gantry) for component grasping, handling, alignment, and insertion.

Integrated Processes of In-Line Transfer Assembly

The product (or pallet/tooling board carrying the product) moves on one or more synchronous/asynchronous conveyor lines, passing through a series of fixed workstations. Each workstation completes specific assembly operations (which may be automatic or semi-automatic/manual).

Integrated Processes of Flexible Assembly System

Combining robots, programmable logic controllers (PLCs), reconfigurable material handling systems (such as AGV/AMR), intelligent warehousing, and advanced software (MES, SCADA), it can quickly adapt to the assembly of different products or product variants without the need for large-scale hardware replacement.

Integrated Processes of Vision-Guided Assembly

It is not an independent process, but a key technology that empowers other processes. Use 2D/3D machine vision systems to guide robots or actuators to complete assembly tasks.

Integrated Processes of Assembly with Integrated Testing

Not an independent process, but a critical link. Integrate various automatic testing functions during the assembly process or at the final workstation to ensure assembly correctness and product functionality.

Our System Photos

Contact our experts!

If you are interested in automated assembly and testing solutions, Please don’t hesitate to call me with any questions!

Send us an Email > sales@upton.cn